Electrolytic Copper Powder: Industrial Uses and Supplier Guide

Introduction: Why Electrolytic Copper Powder Matters in Industry

Electrolytic copper powder is a vital raw material used across various industrial applications due to its high purity, excellent conductivity, and versatile particle morphology. As industries like electronics, additive manufacturing, and metallurgy demand more precision and performance, electrolytic copper powder has emerged as a key ingredient in their supply chain.

In the B2B manufacturing and industrial sectors, the demand for reliable, high-quality copper powders is growing. Whether you’re an electronics component producer, a metal injection molding (MIM) manufacturer, or a 3D printing materials supplier, sourcing the right grade of electrolytic copper powder is crucial to ensure product performance and process efficiency.

Shanghai Truer Technology Co., Ltd, a leading player in advanced materials and additive manufacturing, offers high-grade electrolytic copper powders tailored for demanding applications. Learn more about Shanghai Truer’s capabilities here.

Key Benefits of Electrolytic Copper Powder

  • High electrical conductivity
  • Excellent thermal transfer properties
  • Uniform particle size distribution
  • High surface area for catalysis and sintering
  • Compatibility with various forming and sintering processes

Let’s explore the wide applications, types, and industrial value of electrolytic copper powder.


Applications of Electrolytic Copper Powder in Industry

Electrolytic copper powder serves a wide array of applications across industries. Its unique characteristics make it ideal for components that require conductivity, malleability, and corrosion resistance.

1. Electronics and Electrical Engineering

  • Printed Circuit Boards (PCBs)
  • Conductive pastes and inks
  • EMI shielding materials
  • Electrical brushes and contacts

2. Powder Metallurgy

  • Components for automotive and aerospace
  • Structural parts using cold pressing and sintering
  • Metal injection molding (MIM) applications

3. Additive Manufacturing (3D Printing)

  • Used as a base material for conductive parts
  • Enhanced sintering for strong interlayer bonding
  • Excellent flowability for powder bed fusion (PBF) systems

4. Catalysts and Chemical Applications

  • Used in catalysts for hydrogenation and dehydrogenation
  • Active component in batteries and supercapacitors

5. Thermal Management Systems

  • Heat sinks and thermal interface materials
  • Applications in LEDs and high-performance computing

Table: Major Applications and Benefits

IndustryUse CaseKey Benefits
ElectronicsConductive inks, PCBsHigh conductivity, fine grain
Powder MetallurgySintered parts, MIMUniform particles, purity
Additive Manufacturing3D printed conductive componentsFlowability, compatibility
Chemical CatalysisHydrogenation catalystsHigh surface area, reactivity
Thermal ManagementHeat sinks, TIMsThermal conductivity, stability

Properties and Types of Electrolytic Copper Powder

The performance of copper powder depends heavily on its physical and chemical characteristics. Electrolytic copper powder is produced through electrolytic deposition, resulting in a dendritic or spongy structure ideal for sintering and compaction.

Physical Properties

  • Particle Size: Typically ranges from 10 to 100 microns
  • Morphology: Dendritic or irregular
  • Apparent Density: 1.5 to 3.0 g/cm³
  • Flow Rate: Adjustable based on particle treatment

Chemical Properties

  • Purity: ≥ 99.7% Cu
  • Oxygen Content: < 0.3%
  • Impurities: < 0.1% (Pb, Fe, Ni, etc.)

Types of Electrolytic Copper Powder

TypeDescriptionApplication Area
DendriticBranched particles, high surface areaPowder metallurgy, catalysts
Spherical (treated)Rounded particles, better flowabilityAdditive manufacturing
CoatedSurface-treated for oxidation resistanceElectronics, pastes
Ultra-fineSub-micron particlesHigh-performance electronics

Special Grades for Additive Manufacturing

Shanghai Truer offers a specialized range of spherical copper powders, engineered for 3D printing applications. These powders are designed to ensure:

  • Consistent particle size distribution
  • Low oxygen content
  • High flowability for selective laser melting (SLM) or electron beam melting (EBM)

You can explore their premium metal powders by visiting the product showcase page.

Divergent Adaptive Production System (DAPS)

Top Global Suppliers of Electrolytic Copper Powder

For industrial buyers, selecting a reliable supplier of electrolytic copper powder is critical for maintaining consistent quality, timely delivery, and regulatory compliance. Here are the top global suppliers known for their high-quality copper powders and robust B2B support.

1. Shanghai Truer Technology Co., Ltd (China)

Shanghai Truer is a well-established manufacturer specializing in metal powders for additive manufacturing. Founded in 2009, the company expanded into 3D printing powders in 2019 and has since become a trusted supplier for high-purity electrolytic and spherical copper powders.

Key Highlights:

  • Offers both dendritic and spherical copper powders
  • In-house production using PREP and SEBM technologies
  • Dedicated R&D and joint innovation center with top labs
  • Full range of additive manufacturing solutions
  • Strong after-sales and technical support team

Explore Shanghai Truer’s copper powder offerings here

2. GGP Metal Powder AG (Germany)

A reputable manufacturer of copper and bronze powders, GGP Metal Powder AG provides powders for the automotive, electrical, and chemical sectors.

Key Highlights:

  • ISO-certified production lines
  • Focus on eco-friendly manufacturing
  • Strong presence in Europe and North America

3. Mitsui Mining & Smelting Co., Ltd (Japan)

Mitsui is a global leader in the production of high-purity metal powders, including electrolytic copper powder used in electronics and chemical processes.

Key Highlights:

  • Extremely low impurity content
  • Advanced particle morphology control
  • Ideal for battery and PCB applications

4. Umicore (Belgium)

Specializing in advanced materials, Umicore offers copper powders with a focus on performance and sustainability. Their products are widely used in automotive electronics and renewable energy systems.

5. CNPC Powder Group (China)

A major player in the Asian market, CNPC Powder Group provides a variety of copper powders for metal injection molding, sintering, and additive manufacturing.

SupplierStrengthsTarget Clients
Shanghai Truer TechnologyAdditive manufacturing, custom powders3D printing firms, aerospace
GGP Metal Powder AGBronze and copper blendsAutomotive, industrial
Mitsui Mining & SmeltingUltra-pure copper powdersElectronics, battery manufacturers
UmicoreSustainability and advanced materialsGreen tech, electronics
CNPC Powder GroupHigh-capacity production, Asian distributionIndustrial and MIM manufacturers

Why More Buyers Are Sourcing from China

Global supply chains have evolved dramatically in recent years, and an increasing number of industrial buyers are turning to Chinese suppliers for electrolytic and spherical copper powders. Here’s why:

1. Competitive Pricing

Chinese manufacturers benefit from vertically integrated supply chains and lower production costs, enabling them to offer highly competitive pricing without sacrificing quality.

2. Advanced Manufacturing Technologies

Companies like Shanghai Truer utilize advanced metal powder production methods such as:

  • Plasma Rotating Electrode Process (PREP)
  • Selective Electron Beam Melting (SEBM)
  • Comprehensive post-treatment and classification systems

These technologies ensure tight control over particle size, purity, and morphology.

3. Customization Capabilities

Unlike many Western suppliers with fixed product lines, Chinese suppliers often provide more flexibility in:

  • Particle size adjustments
  • Surface treatments
  • Packaging and logistics

4. Fast Lead Times

With established logistics networks and full in-house manufacturing, Chinese suppliers can fulfill bulk orders with shorter turnaround times.

AdvantageImpact on Buyers
Lower cost per kilogramReduces BOM and increases profit margins
CustomizationTailored specs for unique applications
Advanced techBetter consistency, purity, and flowability
Scalable productionIdeal for both pilot and mass production

Contact Shanghai Truer to discuss your bulk copper powder requirements


Why Choose Shanghai Truer as Your Copper Powder Supplier

Shanghai Truer Technology Co., Ltd stands out as a leading supplier of electrolytic and spherical copper powders for several reasons:

1. Full Vertical Integration

From in-house powder production to equipment development, Shanghai Truer controls every step of the process. This ensures tighter quality assurance and greater control over costs and delivery.

2. Specialized in Additive Manufacturing

Unlike general powder suppliers, Truer focuses on producing powders tailored for:

  • 3D printing processes (SLM, EBM, binder jetting, etc.)
  • Metal injection molding
  • High-performance sintering

Their metal powder product line includes not only copper but also titanium, nickel, and cobalt alloys.

3. Technical Expertise

Their team includes experts in metallurgy, mechanical engineering, and additive manufacturing. By collaborating with research institutions and top laboratories, Shanghai Truer remains at the forefront of powder innovation.

“From testing to finished products, from professional customization to scale manufacturing, we continue to create value to industry through technological innovation.” — Shanghai Truer

4. Global Export Capabilities

Shanghai Truer exports to Europe, North America, and Southeast Asia, providing full documentation, compliance, and logistics support for international buyers.

5. Client-Centric Approach

  • Customized material development
  • Application and design consultation
  • Fast prototyping and sample testing
  • Scalability from small batches to mass production
FeatureBenefit for B2B Buyers
Joint Innovation CenterAccess to R&D and new material development
Custom Powder FormulationsTailored to customer application requirements
In-House Equipment DevelopmentConsistency and quality control
Export-Ready LogisticsSeamless international shipping

To learn more about how Shanghai Truer supports B2B clients in the metal powder space, visit their company overview page.

How to Order Wholesale Electrolytic Copper Powder

For B2B buyers, partnering with a reliable supplier isn’t just about the product—it’s also about the ease of procurement, customization flexibility, and after-sales support. Shanghai Truer Technology Co., Ltd provides a seamless ordering experience for global clients, from inquiry to delivery.

Step-by-Step Ordering Process

Here’s how to order electrolytic copper powder in bulk from Shanghai Truer:

1. Submit Inquiry

  • Visit the contact page of Shanghai Truer.
  • Provide details such as:
    • Required copper powder type (dendritic, spherical, coated, etc.)
    • Particle size range
    • Quantity (kg or tons)
    • Application (3D printing, sintering, MIM, etc.)
    • Shipping destination and delivery timeline

2. Technical Consultation

  • Truer’s engineering team reviews your request.
  • Recommendations are made on powder selection and customization.
  • Samples may be provided for testing and validation.

3. Quotation & Agreement

  • You will receive a formal quotation including:
    • Product specifications
    • Pricing (per kg or ton)
    • Lead time
    • Payment terms
  • Upon agreement, a supply contract is signed.

4. Production & Quality Testing

  • Copper powders are produced in-house using PREP or SEBM.
  • Every batch undergoes rigorous:
    • Particle size analysis
    • Purity and composition testing
    • Flowability and oxidization resistance tests

5. Packaging & Shipping

  • Powders are packed in moisture-proof, anti-static containers.
  • Custom packaging options available.
  • International shipping with all necessary documents (MSDS, COA, etc.)

Typical Lead Time

Order VolumeLead Time Estimate
≤ 500 kg7–10 business days
500 kg – 2 tons14–21 business days
> 2 tonsNegotiable, based on spec

For urgent orders or pilot projects, expedited production is available upon request.

Payment Methods Accepted

  • Wire Transfer (T/T)
  • Letter of Credit (L/C)
  • Flexible terms for long-term partners

Start your procurement process today by submitting an inquiry or speaking with a technical advisor.


Inconel 718 Powder

FAQs: Common Questions About Buying Wholesale Electrolytic Copper Powder

Bulk buyers often have specific questions about copper powder sourcing, specifications, and handling. Here are the most frequently asked questions:

1. What purity levels are available?

Shanghai Truer’s electrolytic copper powders typically exceed 99.7% purity, with options to go as high as 99.99% for high-end applications like electronics and additive manufacturing.

2. Can I request a custom particle size?

Yes. Truer offers custom sieving and classification to provide powders in the 10–100 micron range. Ultra-fine and nano-grade powders may also be available upon special request.

3. Is the powder safe for transport?

Absolutely. All copper powders are packed in compliance with international shipping regulations and come with MSDS and COA documentation.

4. Do you offer spherical copper powders for 3D printing?

Yes, Shanghai Truer produces spherical copper powders using PREP, ideal for:

  • Binder Jetting
  • Selective Laser Melting (SLM)
  • Electron Beam Melting (EBM)

Visit their metal powder section for details.

5. Do I need to worry about oxidation during shipping?

To prevent oxidation:

  • Powders are packed in inert-gas-filled or vacuum-sealed containers.
  • Desiccants and moisture-proof barriers are used.
  • Optional surface treatments are available for extended shelf life.

6. Can I arrange a factory visit or virtual audit?

Yes. Truer welcomes factory visits and offers virtual audits for overseas clients. This is often part of the onboarding process for long-term supply agreements.

7. Is technical support available after purchase?

Yes. Truer provides ongoing technical support, including:

  • Troubleshooting during processing
  • Material performance analysis
  • Suggestions for equipment compatibility

Conclusion & Call to Action

Electrolytic copper powder is a cornerstone material in numerous high-tech and industrial applications—from electronics and powder metallurgy to additive manufacturing. Whether you need dendritic copper for sintering or ultra-pure spherical powder for 3D printing, choosing the right supplier is essential.

Shanghai Truer Technology Co., Ltd delivers not only high-quality copper powders but also a complete ecosystem of support, innovation, and customization for B2B clients worldwide. With advanced production facilities, a dedicated R&D lab, and global export capabilities, Truer stands out as a trusted partner in the metal powder supply chain.

✅ High-purity electrolytic and spherical copper powders
✅ Custom specs, fast lead times, and global shipping
✅ Expert support from inquiry to application

📦 Ready to source premium electrolytic copper powder?

👉 Contact Shanghai Truer for a quote or technical consultation.
👉 Explore other 3D printing metal powders available for bulk orders.
👉 Learn more about the company’s additive manufacturing capabilities.

For more insights, trends, and technical articles, don’t forget to check the Shanghai Truer blog.

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