Duplex stainless steel powder 2205-2507 – 2707

Duplex Stainless Steel (DSS) is a multiphase structural metal material consisting of a comparable volume fraction of ferrite (α) and austenite (γ). It integrates the advantages of ferritic stainless steel and austenitic stainless steel, with excellent corrosion resistance, high strength and good plasticity.

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Product Description

Duplex Stainless Steel (DSS) is a multiphase structural metal material consisting of a comparable volume fraction of ferrite (α) and austenite (γ). It integrates the advantages of ferritic stainless steel and austenitic stainless steel, with excellent corrosion resistance, high strength and good plasticity.

Compared with traditional casting processes, the advantage of 3D printing of DSS is the ability to freely manufacture complex parts directly from powders, without involving traditional manufacturing methods such as extrusion, forging, casting and secondary processing to obtain the desired shape, and the mechanical properties of the material can meet or exceed the casting level.

 

Our commonly produced duplex stainless steel powders include 2205 (EN 1.4462), 2507(EN 1.441) and 2707. Their chemical composition is showed in Table 1.

Duplex stainless steel powder 2205

Table 1 Chemical composition of 2205, 2507, 2707 (wt%)

Among them, the super duplex stainless steel 2507 is specially designed for Marine, chemical and petroleum engineering applications which has excellent pitting resistance, good corrosion resistance and high mechanical properties in harsh environments such as containing chloride acids.

 

Figure 1 shows the SEM morphology of 2507 super duplex stainless steel powder produced by Truer. The powder has good sphericity, smooth surface and few satellite balls.

SEM Morphology of 2597 powder

Figure 1 SEM morphology of 2507 powder

Below is our COA (datasheet) of 2507 powder with PSD 45-105um produced by vacuum gas atomizing process, including chemical composition and some typical powder properties.

 

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Applications

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HIP Technology

Hot Isostatic Pressing (HIP) technology works by placing the product in a closed container, filling it with inert gas and sintering or densifying the product at a very high temperature (usually close to the forging temperature of the material) and at a very high pressure (usually 100 – 140 MPa). This allows the product to be sintered or densified.

MIM Technology

MIM products can be complex in shape, precise in size, high in strength and produced automatically in large quantities, and can significantly reduce the complexity and cost of traditional metalworking

SLM Technology

SLM, also known as Selective Laser Melting, is similar in principle to SLS in that a laser is used to melt and solidify metal powder in a specified area, which is then moulded in a layer-by-layer stack.

EBM Technology

Electron beam melting refers to a vacuum melting method in which the kinetic energy of a high speed electron beam stream is converted to heat as a heat source for melting metals under high vacuum. The abbreviation is EBM.

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