概要 BNi-7 Powder
When it comes to brazing alloys, BNi-7 powder stands out as one of the most advanced and efficient choices for high-temperature applications. This nickel-based brazing alloy is celebrated for its exceptional performance in joining stainless steel, superalloys, and other high-performance materials. But what makes it so special? Let’s explore.
BNi-7 powder is a low-melting-point alloy that primarily consists of nickel with small amounts of boron and silicon, which act as melting point depressants. This unique composition allows it to flow smoothly at lower temperatures compared to other nickel brazing alloys, reducing the risk of thermal distortion and oxidation. Whether you’re tackling aerospace, automotive, or chemical processing challenges, BNi-7 powder offers unmatched reliability.
Why BNi-7 Powder Matters
Ever wondered why BNi-7 is preferred over other brazing powders? Its low-temperature performance, high corrosion resistance, and ability to withstand extreme environments make it a top-tier choice for many industries. It’s like the Swiss Army knife of brazing powders: versatile, dependable, and always ready to perform.
Types and Composition of BNi-7 Powder
BNi-7 is just one variant in a family of nickel-based brazing powders. Let’s compare it with some related models to understand its specific strengths.
| パウダーモデル | Composition (Approx.) | 融点 (°C) | 主な特徴 |
|---|---|---|---|
| BNi-1 | Ni: 93%, Cr: 7%, Si: 4.5% | 980–1050 | 高強度、優れた耐食性 |
| BNi-2 | Ni: 92%, Cr: 7%, B: 3.1% | 970–1020 | Versatile, good oxidation resistance |
| BNi-3 | Ni: 93%, B: 3.75% | 980–1065 | Suitable for vacuum environments |
| BNi-4 | Ni: 92%, B: 3.8%, Fe: 2% | 1000–1100 | Excellent flowability, high joint strength |
| BNi-5 | Ni: 94%, Cr: 3.5%, Fe: 2% | 1065–1175 | High melting point for extreme conditions |
| BNi-6 | Ni: 92%, Cr: 4%, Si: 4% | 980–1035 | Good wettability, versatile applications |
| BNi-7 | Ni: 94%, Si: 4.5%, B: 1.4% | 970–1020 | Low melting point, minimal oxidation risk |
| Ni-Cr-B | Ni: 90%, Cr: 10%, B: 4% | 1030–1080 | Good strength and heat resistance |
| Ni-P | Ni: 92%, P: 8% | 880–950 | Low melting point, high wettability |
| BNi-8 | Ni: 96%, Si: 3.5%, B: 0.5% | 950–1050 | Highly corrosion-resistant, smooth flow |
Understanding the Composition
BNi-7 powder’s precise composition enables its low melting point and superb corrosion resistance. Here’s a closer look at its key components:
- ニッケル（Ni）: The backbone of the alloy, offering excellent thermal and chemical stability.
- ケイ素 (Si): Lowers the melting point and improves flowability.
- ホウ素（B）: Acts as a melting point depressant and enhances hardness.
の特徴 BNi-7 Powder
So, what exactly makes BNi-7 powder so effective? Let’s break it down.
- 低融点
BNi-7 has a melting range of 970–1020°C, making it ideal for applications where minimizing thermal impact is critical. It’s like working with a hot glue gun for metal—quick, efficient, and neat. - 耐食性
Thanks to its nickel-rich composition, BNi-7 withstands harsh chemical environments, whether it’s saltwater or acidic conditions. Perfect for marine and industrial applications. - Good Wettability
The powder flows seamlessly into tiny gaps, ensuring strong and leak-proof joints. This is a game-changer for precision industries like electronics and aerospace. - 耐酸化性
Unlike some brazing materials, BNi-7 resists oxidation during the brazing process, ensuring clean and durable joints.
Applications of BNi-7 Powder
The versatility of BNi-7 powder makes it a go-to for various industries. Below is a detailed look at where and why it’s used.
| アプリケーションエリア | ユースケース | メリット |
|---|---|---|
| 航空宇宙 | Jet engine components, turbine blades | 高温および耐食性 |
| 自動車 | Heat exchangers, exhaust systems | Smooth flow, reliable joints |
| エレクトロニクス | Sensors, connectors | Precision bonding, oxidation resistance |
| 化学処理 | Pipes, reactors, and heat exchangers | Withstands harsh chemicals |
| 発電 | Nuclear reactor components, fuel cells | 高い熱安定性 |
| マリン | Pumps, valves, and shafts | Resistance to saltwater corrosion |
| 医療機器 | 手術器具、インプラント | Biocompatibility, reliable bonding |
| 工具製造 | Cutting tools, drills | Enhanced joint strength |
| エネルギー貯蔵 | Battery components, supercapacitors | Superior conductivity and bond quality |
Specifications and Standards for BNi-7 Powder
When selecting a brazing alloy, meeting industry standards is crucial. Here’s a snapshot of BNi-7 powder’s specifications:
| パラメータ | 詳細 |
|---|---|
| 粒子径 | 20–150 microns |
| 規格 | AWS A5.8, ISO 17672, AMS 4777 |
| 溶解範囲 | 970–1020°C |
| 密度 | 8.6 g/cm³ |
| Packaging Options | 0.5 kg, 1 kg, bulk (custom sizes) |
の利点と限界 BNi-7 Powder
メリット
- Lower Brazing Temperature: Reduces thermal distortion in delicate assemblies.
- 高い耐食性: Performs well in aggressive environments.
- 多彩なアプリケーション:幅広い産業に適している。
- Excellent Flowability: Ensures smooth and precise bonding.
制限事項
- コスト: Slightly more expensive compared to some alternatives like Ni-P.
- Limited Strength: Not ideal for high-stress load applications compared to BNi-2 or BNi-3.
比較 BNi-7 Powder with Other Brazing Alloys
| パラメータ | BNi-7 | BNi-2 | BNi-5 |
|---|---|---|---|
| 融点 | 970–1020°C | 970–1020°C | 1065–1175°C |
| 耐食性 | 素晴らしい | グッド | 中程度 |
| 流動性 | 素晴らしい | 中程度 | グッド |
| アプリケーション | Precision industries | General use | Extreme conditions |
| コスト | 高い | 中程度 | 高い |
サプライヤーと価格詳細
| サプライヤー名 | 地域 | Price (Per kg) | カスタマイズ |
|---|---|---|---|
| ヘガネス | グローバル | $100–$150 | Custom particle sizing |
| メタウルジカ | ヨーロッパ | €120–€180 | Pre-alloyed options |
| Indutherm | アジア | $90–$130 | 一括割引あり |
| Wall Colmonoy | 北米 | $110–$160 | Specialty grades |
よくあるご質問
| 質問 | 回答 |
|---|---|
| What makes BNi-7 unique? | Its low melting point and excellent corrosion resistance set it apart. |
| Can BNi-7 be used in vacuum brazing? | Yes, it’s perfect for vacuum environments due to its clean flow properties. |
| What are its key applications? | Aerospace, automotive, and chemical processing are major industries. |
| How does BNi-7 compare to BNi-5? | BNi-7 has a lower melting point but less strength than BNi-5. |
| Is it environmentally safe? | Yes, it complies with RoHS and REACH standards. |
