Nickel-based Brazing Alloy Powder
Nickel-based brazing alloy powders (from BNi-1 to BNi-7 and NiCrPSi) are low-melting, free-flowing filler metal powders with excellent strength. It is typically used in brazing processes to join two or more metal components together. It can be used in various brazing techniques such as torch brazing, furnace brazing, and induction brazing.
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Product Description
Nickel-based brazing alloy powders (from BNi-1 to BNi-7 and NiCrPSi) are low-melting, free-flowing filler metal powders with excellent strength. It is typically used in brazing processes to join two or more metal components together. It can be used in various brazing techniques such as torch brazing, furnace brazing, and induction brazing.
BNi-1 and BNi-2 are Ni-Cr-B-Si-Fe alloy. BNi-2 has lower chromium content than BNi-1. Therefore, it has a lower melting point range. BNi-2 also is called as B-Ni82CrSiBFe, Ni620 or N99620.
BNi-3 and BNi-4 are Ni-B-Si alloy. BNi-4 has a higher melting point range than BNi-3 Powder.
BNi-5 is Ni-Cr-Si alloy. It is suitable for narrow and deep joints.
BNi-6 is Ni-P alloy powder, like all eutectic alloys, which has excellent flow characteristics when joints are narrow or deep. It is used to produce joints with high strength and good oxidation resistance even at elevated temperatures.
BNi-7 is Ni-Cr-P alloy. It widely used in the brazing of honeycomb structures, thin-walled tube assemblies, and nuclear applications where additions of boron are not permitted.
NiCrPSi powder with higher chromium which is used in brazing fields as bonding materials.
CHEMICAL COMPOSITION (typical wt%) | ||||||
Item | Ni | Cr | B | Si | Fe | P |
BNi-1 | Bal | 14 | 3.2 | 4.5 | 4.5 | / |
BNi-2 | Bal | 7 | 3.1 | 4.5 | 3 | / |
BNi-3 | Bal | / | 3.2 | 4.5 | / | / |
BNi-4 | Bal | / | 2.0 | 3.5 | / | / |
BNi-5 | Bal | 19 | / | 10.1 | / | / |
BNi-6 | Bal | / | / | / | / | 11 |
BNi-7 | Bal | 14 | / | / | / | 10.1 |
NiCrPSi | Bal | 29 | / | 4.0 | / | 6.0 |
Particle Size Distribution (PSD): 0-25, 15-45, 15-53, 45-105, 45-150um or sieved as required.
Shape: Spherical
Process: Gas atomized (GA)
Packing: 5kg, 10kg, 25kg or as required; plastic bottle/can.
Application: Brazing, bonding
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Hot Isostatic Pressing (HIP) technology works by placing the product in a closed container, filling it with inert gas and sintering or densifying the product at a very high temperature (usually close to the forging temperature of the material) and at a very high pressure (usually 100 – 140 MPa). This allows the product to be sintered or densified.
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MIM products can be complex in shape, precise in size, high in strength and produced automatically in large quantities, and can significantly reduce the complexity and cost of traditional metalworking
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SLM, also known as Selective Laser Melting, is similar in principle to SLS in that a laser is used to melt and solidify metal powder in a specified area, which is then moulded in a layer-by-layer stack.
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Electron beam melting refers to a vacuum melting method in which the kinetic energy of a high speed electron beam stream is converted to heat as a heat source for melting metals under high vacuum. The abbreviation is EBM.
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