Haynes 188 Powder

Overview of Haynes 188 Powder

Haynes 188 Powder is a cobalt-nickel-chromium-tungsten alloy known for exceptional oxidation resistance and strength at temperatures exceeding 2,000°F (1,093°C). It’s a preferred material in high-performance environments such as gas turbines and aerospace engines due to its resilience under stress and high thermal capacity. In simple terms, Haynes 188 Powder is like the “superhero” of metals for extreme temperature applications.

Key Features of Haynes 188 Powder:

  • High strength and hardness at elevated temperatures
  • Excellent resistance to oxidation and carburization
  • Good ductility and workability in its powdered form
  • Superior weldability and formability for complex manufacturing needs
MerkmalBeschreibung
ZusammensetzungCobalt-Nickel-Chromium-Tungsten alloy
Max Operating Temperature2000°F (1093°C)
AnwendungenAerospace, Industrial Gas Turbines, High-Temp Environments
VorteileHigh strength, oxidation resistance, thermal stability
Haynes 188 Powder

Composition of Haynes 188 Powder

The composition of Haynes 188 Powder is what gives it its unique properties. With a carefully balanced mix of cobalt, chromium, nickel, tungsten, and trace elements, Haynes 188 offers superior performance even in the most demanding applications.

ElementProzentuale Zusammensetzung
Kobalt~50-55%
Chrom~20-24%
Nickel~1-3%
Wolfram~13-16%
Eisen3% max
Kohlenstoff0.05-0.15%

This composition allows Haynes 188 Powder to maintain stability at high temperatures, resist oxidation, and exhibit excellent thermal fatigue resistance, setting it apart from other high-performance alloys.

Merkmale von Haynes 188 Powder

Understanding the key characteristics of Haynes 188 Powder is crucial, especially if you’re comparing it to other high-temperature alloys. Each element contributes to its properties:

  1. Oxidationsbeständigkeit: The high chromium content forms a stable oxide layer, protecting the material from degradation.
  2. Thermal Stability: Tungsten adds to the alloy’s stability, allowing it to withstand fluctuating temperatures.
  3. High-Temperature Strength: Cobalt enhances the strength of Haynes 188 Powder under intense heat.

Applications of Haynes 188 Powder

Haynes 188 Powder is extensively used in industries where high temperature and oxidation resistance are essential. Here’s a breakdown of where this material shines:

AnmeldungAnwendungsfall
Aerospace TurbinesCritical components in jet engines and gas turbines
Industrielle GasturbinenPower generation turbines exposed to high temperatures
AutomobilindustrieExhaust systems, catalytic converters, and performance engines
Marine AnwendungenComponents in engines where corrosion resistance is a priority
Power PlantsHigh-stress environments that require durability and stability at high temps

Specifications, Sizes, Grades, and Standards of Haynes 188 Powder

The specifications and grades of Haynes 188 Powder can vary, depending on the exact application requirements and the desired properties. Below is a summary of standard sizes and grades that you might encounter.

SpezifikationEinzelheiten
Größe des PulversAvailable in fine, medium, and coarse sizes
KlasseHaynes 188, Haynes 25 (related alloy)
Normen für die IndustrieASTM F75, AMS 5608, AMS 5772
HärteRockwell C scale: 32-36
ZugfestigkeitUp to 900 MPa (at room temperature)

Top Models of Metal Powders Similar to Haynes 188

Here are some additional powder models that offer similar high-performance properties for comparison.

Metallpulver-ModellBeschreibung
Inconel 718Nickel-chromium alloy known for high strength and oxidation resistance at elevated temps
Haynes 25Cobalt-based alloy with good oxidation resistance, but slightly less strength than Haynes 188
Hastelloy XHigh-temperature nickel alloy, widely used in aviation and industrial applications
Cobalt L-605Excellent for turbine blades, resists oxidation and carburization at high temps
Stellit 21Cobalt-based with superior wear resistance, especially useful in tooling applications
WaspaloyNickel-based superalloy, used in high-stress gas turbine applications
Haynes 282Improved weldability and thermal stability, used in aviation engines
Incoloy 800HKnown for good oxidation resistance and heat treatment capabilities
Titanium 6Al-4VCommonly used in high-strength, lightweight applications but with limited temperature range
Nimonic 90Nickel-chromium alloy with cobalt, ideal for high-stress turbine blades

Comparison of Haynes 188 Powder with Other Metal Powders

To choose the right powder, it’s important to consider each alloy’s pros and cons compared to Haynes 188 Powder.

EigentumHaynes 188Inconel 718Stellit 21
OxidationsbeständigkeitExcellent at high tempsHigh at moderate to high tempsVery good at high temps
StärkeVery high at elevated tempsAusgezeichnetGood for wear-resistant uses
VerarbeitbarkeitGood for complex partsMäßigMäßig
KostenHigher due to cobaltMäßigLower than Haynes 188
SchweißeignungGood for high-temp applicationsMesseGut

Pro und Kontra von Haynes 188 Powder

VorteileBeschränkungen
Exceptional oxidation and corrosion resistanceHigher cost due to cobalt content
High strength in extreme temperaturesSchwerer als einige alternative Legierungen
Excellent workability for powder metallurgyRequires precise handling for durability
Widely accepted in high-performance industriesLimited suppliers, affecting availability
Haynes 188 Powder

FAQ

FrageAntwort
What is Haynes 188 Powder used for?Used mainly in aerospace, industrial gas turbines, and automotive exhaust systems.
How does Haynes 188 Powder compare to Inconel?Haynes 188 offers higher oxidation resistance but may be pricier due to cobalt content.
Is Haynes 188 Powder expensive?Yes, it can be more expensive than other alloys, but its performance often justifies the cost.
Can Haynes 188 Powder be welded?Yes, it has excellent weldability for high-temperature applications.
What standards apply to Haynes 188 Powder?Common standards include ASTM F75, AMS 5608, and AMS 5772.

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