Nickel-Based WC Powders for Industrial Applications

Introduction: What Is Nickel-Based WC Powder?

Nickel-based WC (Tungsten Carbide) powder is a composite material widely used in industries requiring extreme hardness, wear resistance, and corrosion resistance. This powder blends the toughness of nickel with the superior hardness of tungsten carbide, making it ideal for various additive manufacturing and thermal spray processes.

In the B2B landscape, nickel-based WC powder plays a critical role in sectors such as:

  • 航空宇宙
  • 石油・ガス
  • 鉱業および建設業
  • 自動車
  • Marine engineering
  • 3Dプリンティング component manufacturing

These powders are especially attractive to wholesale buyers and industrial suppliers looking for high-performance coatings and components that extend lifecycle and reduce downtime.

Key Properties of Nickel-Based WC Powder:

プロパティ説明
硬度Up to 1400 HV
耐食性Excellent in acidic and marine environments
耐摩耗性Outstanding in abrasive and erosive conditions
高温安定性Maintains strength and bonding at elevated temperatures
Bonding CharacteristicsExcellent metallurgical bonding with substrates

Nickel is often used as the matrix or binder in these powders, while tungsten carbide offers the wear-resistant phase. This combination leads to enhanced adhesion, toughness, and durability.

Industrial Applications of Nickel-Based WC Powder

Nickel-based WC powders are used in a wide array of industrial processes, particularly where components are exposed to harsh environments. Below are some of the most common applications:

1. Thermal Spray Coatings

Thermal spraying using nickel WC powder is a preferred method for applying protective coatings on parts exposed to high wear and corrosion, including:

  • Hydraulic rods
  • ポンプシャフト
  • タービンブレード
  • Drill bits and valves

2. Additive Manufacturing (3D Printing)

In powder bed fusion and directed energy deposition, nickel-based WC powder is used to print parts with complex geometries and excellent surface properties. This is especially valuable in:

  • 航空宇宙部品
  • 高性能エンジン部品
  • Customized industrial tools

Shanghai Truer Technology Co., Ltd., a leader in additive manufacturing, offers premium-grade ニッケル合金粉末 specifically designed for 3D printing applications.

3. Hardfacing and Wear Plates

Hardfacing with nickel WC powder is used to rebuild and reinforce the surfaces of worn tools and equipment. This application is vital in:

  • Mining and drilling operations
  • Cement and aggregate plants
  • Agricultural machinery

4. Chemical and Marine Industries

Nickel-based WC coatings provide resistance against corrosive chemicals and saltwater environments, making them suitable for:

  • 熱交換器
  • Marine propellers
  • Desalination pumps

Types of Nickel-Based WC Powders

Nickel-based WC powders come in various compositions and sizes, each tailored for specific applications. Understanding these distinctions is crucial for B2B buyers and procurement managers.

Common Product Variants:

グレード名WC Content (%)Nickel Content (%)アプリケーションエリア
WC-Ni 88/128812Thermal spraying, wear coatings
WC-Ni 83/178317Additive manufacturing, hardfacing
Agglomerated WC-Ni可変可変Plasma and HVOF spraying
Spherical WC-Niカスタマイズカスタマイズ3Dプリンティング、精密部品

粒度分布:

パウダータイプサイズ範囲 (µm)Best Use Case
Fine Powder15-45 µmSelective laser melting, binder jet printing
Medium Powder45-106 µmThermal spray coatings, DED 3D printing
Coarse Powder106-250 µmPTA welding, hardfacing, bulk surfacing

Morphology and Flowability

  • 球状粉末: Ideal for 3D printing due to excellent flow characteristics.
  • Agglomerated/sintered powders: Common in thermal spraying processes.

Shanghai Truer’s powder manufacturing capabilities include プラズマ回転電極プロセス(PREP) そして 選択的電子ビーム溶解(SEBM) technologies. These advanced methods ensure high-quality, spherical powders with excellent purity and flowability, perfect for industrial applications. Learn more about their product offerings here.

純ニッケル粉

Top Global Suppliers of Nickel-Based WC Powder

The demand for nickel-based WC powder is growing across sectors like aerospace, oil & gas, and additive manufacturing. As such, identifying reliable suppliers is critical for B2B procurement teams, wholesalers, and distributors who demand consistency, performance, and support.

Here are five of the most reputable global suppliers of nickel-based WC powders:

サプライヤー地域主なサービスSpecialization Area
上海泰爾科技有限公司中国Spherical WC-Ni powders, PREP & SEBM equipment3D printing solutions, custom powders
HC Starck Tungsten PowdersドイツWC-Ni thermal spray powders航空宇宙、自動車
エリコン・メトコSwitzerland/USAAgglomerated WC-Ni powders溶射コーティング
Hoganas ABスウェーデンBinder-enhanced WC powdersHardfacing, wear resistance
ケナメタル社アメリカRefractory and wear-resistant powdersTooling, mining, and construction sectors

上海トゥルーアが際立つ理由

Shanghai Truer Technology Co., Ltd. is not only a manufacturer of high-quality spherical metal powders but also a pioneer in developing the full ecosystem for additive manufacturing.

Unique Selling Points:

  • Vertical Integration: From powder production to 3D printing solutions, Truer offers a one-stop solution for B2B buyers.
  • Custom Engineering: Powder compositions can be adjusted to meet specific client needs.
  • Advanced Manufacturing: Utilizes SEBM and PREP methods to ensure ultra-fine microstructure and high purity.
  • Strong R&D: Collaborates with top research institutions through its ジョイント・イノベーション・センター.

Truer’s commitment to quality and innovation makes it a preferred choice for enterprises and procurement officers seeking consistent, high-performance powder for industrial use.

中国のような代替ソースを選ぶバイヤーが増えている理由

As global supply chains diversify, many B2B buyers and industrial manufacturers are turning to alternative suppliers—especially in China—for sourcing nickel-based WC powders. Here’s why:

1. Cost Efficiency

Chinese manufacturers often provide cost-effective solutions without compromising on quality, offering competitive pricing for:

  • Bulk orders
  • Custom formulations
  • Long-term supply contracts

2. Technological Advancement

Companies like Shanghai Truer have invested heavily in next-generation powder production technologies such as:

  • プラズマ回転電極プロセス(PREP)
  • 選択的電子ビーム溶解(SEBM)

These methods produce spherical powders with high flowability and purity—ideal for 3D printing and thermal spray applications.

3. Shorter Lead Times

Regional sourcing from Asia, especially for businesses operating in APAC, reduces shipping times and offers more flexible logistics.

ベネフィットTraditional SuppliersChinese Manufacturers
Cost per kg (avg)高いより低い
カスタマイズ・オプション限定高い
リードタイム4~6週間2~3週間
MOQ Flexibilityミディアム高い

4. Government Support and Infrastructure

China’s strong additive manufacturing ecosystem and government-backed innovation platforms further enhance the reliability of suppliers like Shanghai Truer.

Explore how Truer’s innovation-driven approach benefits wholesale buyers and industrial users by visiting their 会社概要ページ.

SEM photo4340 powder

上海トゥルアーをサプライヤーとして選ぶ理由

Shanghai Truer Technology Co., Ltd. has emerged as a trusted partner for B2B buyers looking to source nickel-based WC powder in bulk. Here’s what makes them a standout choice:

1. Industry-Leading Expertise

  • Established in 2009, with a dedicated additive manufacturing division launched in 2019.
  • Offers both powder production equipment and high-grade powders, enabling vertical integration.

2. Full-Service Capabilities

From R&D to finished product delivery, Truer supports the entire product lifecycle:

  • Powder customization
  • Quality testing & certification
  • Equipment installation & training
  • Technical support for OEMs, distributors, and contract manufacturers

3. Diverse Product Range

Truer offers various grades of spherical metal powders including:

  • Nickel-based WC powders
  • Titanium alloys (TiNi, TiAl, TiNbZr)
  • CoCrMo and other biomedical-grade alloys

View the full 製品カタログ to explore Truer’s comprehensive material offerings.

4. Quality Assurance and Innovation

  • Backed by top lab innovation platforms
  • 金属3Dプリンティングの共同イノベーションセンターを運営
  • Collaborates with renowned academic institutions and expert engineers

5. Global Reach and Logistics

With international clients across aerospace, medical, and industrial sectors, Truer ensures:

  • Fast shipping and export compliance
  • Scalable manufacturing for large orders
  • Multilingual support for global partners

📌 Get in touch with Truer’s sales and engineering team for a custom quote or technical consultation via their お問い合わせページ.

How to Order Wholesale Nickel-Based WC Powder from Shanghai Truer

For B2B buyers, procurement officers, and distributors, a streamlined ordering process is critical when sourcing high-performance materials like nickel-based WC powder. Shanghai Truer Technology Co., Ltd. offers a seamless, flexible, and customer-focused wholesale ordering experience.

Here’s a step-by-step guide to ordering from Truer:

Step 1: Product Selection

Start by browsing Truer’s full range of metal powders on their 製品ページ. Choose from:

  • Nickel-based WC powders (available in various particle sizes and compositions)
  • チタン合金(TiAl、TiNi、TiNbZr)
  • CoCrMo and other specialty powders

If you require a custom blend or specific particle size, Truer’s engineering team can tailor a formulation to meet your application needs.

Step 2: Submit Inquiry or Request for Quote (RFQ)

You can contact Truer directly through their お問い合わせページ to:

  • Request a bulk pricing quotation
  • Provide technical specifications
  • Submit a material certification request (e.g., ISO, ASTM)

In your inquiry, include:

  • Desired powder type and grade
  • Quantity (in kg or tons)
  • 粒子径範囲
  • Preferred packaging (sealed drums, vacuum bags, etc.)
  • Destination country and shipping method

Step 3: Sample Testing (Optional)

For large or recurring orders, Shanghai Truer can send out sample batches for:

  • Flowability testing
  • 焼結性
  • Printability (for additive manufacturing buyers)
  • Corrosion and wear resistance validation

This ensures the powder meets your performance standards before full-scale procurement.

Step 4: Order Confirmation & Payment

Once you approve the technical specifications and quotation:

  • Truer will issue a formal proforma invoice (PI)
  • Flexible payment options are available (T/T, L/C, etc.)
  • MOQ (Minimum Order Quantity) flexibility is provided for new buyers and pilot orders

Step 5: Production & Quality Inspection

Truer uses advanced equipment like SEBM and PREP to produce high-purity, spherical powders. Every batch is subject to:

  • Chemical composition analysis
  • Particle size distribution verification
  • Morphology inspection (SEM)
  • Flow rate and apparent density testing

Step 6: Packaging & Shipping

Powders are securely packed in:

  • Anti-static, vacuum-sealed foil bags
  • Stainless steel drums (for bulk orders)
  • Moisture-protected packaging for overseas shipping

Shipping options:

  • Air freight (for urgent orders)
  • Sea freight (cost-effective for bulk supply)
  • EXW, FOB, CIF, and DDP terms available

Step 7: After-Sales Support

Truer provides:

  • Technical support for powder integration into your process
  • Re-ordering assistance and inventory planning
  • Quality documentation and batch traceability
4340パウダー

FAQs: Common Questions About Buying Nickel-Based WC Powder

Q1: What is the typical MOQ for wholesale orders?

A: Shanghai Truer offers flexible MOQs starting from 10kg for new customers or sampling. For long-term contracts, bulk orders are available in tons.

Q2: Can I order a custom composition or particle size?

A: Yes. Truer specializes in custom formulations. You can specify the WC/Ni ratio, particle morphology (spherical or agglomerated), and PSD (e.g., 15-45μm for 3D printing or 45-106μm for thermal spraying).

Q3: Are your powders certified?

A: All powders come with a full set of certifications including:

  • Elemental composition (ICP, XRF)
  • Particle analysis (Laser Diffraction)
  • ISO, ASTM, and GB compliance as required

Q4: Do you provide support for additive manufacturing applications?

A: Absolutely. Truer offers both powders and powder-making equipment for additive manufacturing. Their 3D printing powder solutions are optimized for PBF, DED, and SLM systems.

Q5: What industries commonly use your WC-Ni powders?

A: Clients span across:

  • 航空宇宙
  • マリン&オフショア
  • Mining and drilling
  • Automotive and tooling
  • エネルギーと発電

Q6: How long does it take to receive my order?

A: Typical lead times:

注文サイズリードタイム
Sample Orders3–7 business days
Small Wholesale7–15 business days
Bulk Orders15–30 business days

Q7: How do I get technical support?

A: Truer’s expert team is available through their Contact page for:

  • Material selection assistance
  • Process compatibility
  • Troubleshooting and optimization

For more technical insights, industry trends, and powder innovations, don’t forget to check out Truer’s 公式ブログ.

Ready to elevate your production capabilities with premium nickel-based WC powders? Reach out to Shanghai Truer Technology today for a custom quotation or sample batch.

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